Dismantling the Historic John Hargreaves Paper Mill Steam Power Plant
Project Overview
Our team was appointed to dismantle one of the UK’s last remaining steam-powered paper mill machines at the historic John Hargreaves Paper Mill.
The project involved the complete in-situ dismantling and removal of a large and complex piece of industrial heritage machinery within a live industrial environment. Careful planning, specialist equipment, and an experienced workforce were essential to deliver the project safely, efficiently, and with minimal disruption.
The Task
The scale and construction of the steam-powered machinery presented significant engineering and logistical challenges.
Due to its size and the restrictions of the existing building, the plant could not be removed as a single unit. Every component had to be systematically dismantled in situ before being safely lowered, processed, and removed from the site.
The project required meticulous planning, carefully sequenced dismantling works, controlled lifting operations, and specialist cutting techniques to reduce the machinery into manageable sections while maintaining the highest standards of safety and environmental compliance.
Our Solution
Using a combination of specialist equipment and proven dismantling techniques, our team successfully completed the project through:
- Manual dismantling using specialist hand tools
- Oxy-propane cutting
- Plasma cutting
- Thermic lance cutting for heavy-section steel components
- Engineered lifting operations to safely lower large components
- Sectioning, processing, and removal of materials from within the building
- Transportation of dismantled materials to approved recycling and waste facilities
Every stage of the project was carefully planned and managed to ensure safe execution, minimise disruption to the surrounding site, and maximise operational efficiency.
Sustainability & Recycling
Environmental responsibility was a key focus throughout the project.
Following dismantling, all recovered materials were carefully segregated into the appropriate waste streams for recycling. In total, more than 200 tonnes of ferrous and non-ferrous metals were recovered and recycled, significantly reducing landfill waste while supporting the circular economy.
Project Highlights
- Complete in-situ dismantling of one of the UK’s last remaining steam-powered paper mill machines.
- Specialist cutting techniques, including oxy-propane, plasma, and thermic lance cutting.
- Complex engineered lifting operations completed safely within an operational industrial building.
- Over 200 tonnes of ferrous and non-ferrous metals recovered and recycled.
- Delivered safely, on programme, and in full compliance with environmental and health & safety requirements.
The Outcome
The project was completed safely, efficiently, and on schedule, demonstrating our ability to deliver technically demanding industrial dismantling projects in challenging environments.
Through detailed planning, specialist expertise, and a commitment to sustainable practices, we successfully removed a significant piece of Britain’s industrial heritage while maximising material recovery and minimising environmental impact.
Whether you’re planning the dismantling of historic industrial plant, heavy machinery, manufacturing facilities, or complex demolition projects, our experienced team provides safe, sustainable, and cost-effective solutions tailored to your requirements.
To discuss your next project, contact our team today on 01625 424433.
